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Suzuki
2001–2004 Suzuki JR80 Cylinder Boring Service
- SKU:
- JR80-CBS
- Condition:
- Refurbished
- Availability:
- Ships 7–10 days after receiving cylinder
- Shipping:
- Free Shipping
2001–2004 Suzuki JR80 Cylinder Boring Service
Common Suzuki JR80 engine problems caused by cylinder wear or cylinder damage include low compression, oil burning, poor performance, or a seized JR80 engine. This service restores compression, stops burning oil, improves power and extends the engine life for your JR80.
We offer two options to save you time and money:
Suzuki JR80 Cylinder Boring Service includes:
- Remove old gasket material and dowel pins
- Ultrasonic cleaning in ultrasonic tank
- Inspect and measure cylinder bore for wear or damage
- Precision boring & honing to the next oversize piston
- Inspect sealing surface for flatness and resurface as needed
- Debur rough edges on the cylinder sleeve and cylinder ports
- Media blast to clean and restore exterior finish
- Apply and cure OEM‑color paint as needed
Choose the option that works for you:
Option 1 – Send us your cylinder with your oversize piston
Option 2 – Send us your cylinder and let us supply you with piston kit and gasket kit
Parts Included with Option 2 include:
- 1 – New Genuine OEM Suzuki Piston
- 1 – New Genuine OEM Suzuki Piston Ring Set
- 1 – New Genuine OEM Suzuki Piston Wrist Pin
- 2 – New Genuine OEM Suzuki Piston Circlips
- 1 – New Genuine OEM Suzuki Piston Pin Needle Bearing
- 1 – New Genuine OEM Suzuki Cylinder Head Gasket
- 1 – New Genuine OEM Suzuki Cylinder Base Gasket
- 1 – New Genuine OEM Suzuki Reed Gasket
- 1 – New Genuine OEM Suzuki Exhaust Gasket
Fitment: This service is for all 2001–2004 Suzuki JR80 models.
Bonus: When your cylinder is complete, we pay for the return shipping back to you.
Turnaround time: 7 to 10 business days after receiving your cylinder.
Note: If your cylinder is damaged beyond repair, see our Suzuki JR80 Top End Rebuild Kit
Engine Repair Services We Provide:
Save time and money with two great options for our professional engine rebuild services.
We offer a top end rebuild service and a complete engine rebuild service based on your needs and budget.
Explore our Suzuki JR80 Engine Rebuild Service.
Need additional parts, upgrades, or repair options?
Browse our full selection of Suzuki JR80 Parts and see our specialized repair options.
Shipping
Please allow 2 business days for processing. Order confirmation email will be sent. Please allow 5–7 business days for delivery after processing. We’ll send you tracking info as soon as your order ships! You may also log into your account for updates to your order.
Return Policy
We must be notified within 48 hours of receiving your package of any damage caused during shipping. NO Returns on Any Installed Parts. NO Returns on Tires. NO Returns after 14 days. No Cancellations. See our full shipping and return policy here. https://rebuiltpowersports.com/shipping-and-returns/
Products are guaranteed to fit for the model and model years described. Part numbers have been superceded to the most updated part numbers from the manufacturer. All incoming parts from manufacturers and out going parts to customers are 100% inspected for manufacturer defects, damage or missing items before shipping to customers.
Here are some questions and answers to help you along the way.
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How long will it take to get my order?
Many factors contribute to shipping. When a parts kit order is placed it usually takes 7 to 10 business days from time of order until the customer receives the order. Weekends and Holidays are not business days. But carriers do have delays due to weather and other events beyond our control.
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Where is RebuiltPowerSports located?
Rural Northern Minnesota. About 100 miles south of the Canadian border.
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Do I have to pay Tax on my order?
Only customers from Minnesota pay Tax. When you enter your zip code at time of checkout, the tax will be added if necessary.
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Do you have parts for other kinds of vehicles?
We have parts and do engine work for Honda, Yamaha, Suzuki, Kawasaki, and Polaris. ATV's , Side by Side's , and Dirt Bikes.
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What kind of engine work do you do?
We do CNC cylinder boring-honing, cylinder sleeving, cylinder plating, crankshaft rebuilding, cylinder head rebuilding, complete engine rebuilding, and full engine restorations.
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What if some parts are no longer available or too old?
We have partners that still have many Vintage NOS Parts for a lot of models back to about 1966. Not all OEM parts are still avaiable.
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Do you offer Free Shipping?
YES. We offer Free Shipping on all parts orders. We will also pay the return shipping for you on most repair services.
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What is the turn around time to bore my cylinder?
After we receive your cylinder, it will take about 2 weeks to get it back to you, unless more repair or special parts are needed. We can also supply you with a New Piston Kit & Gasket Kit.
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How come I dont see my parts listed I need?
With millions of parts available, it is very hard to list everything. We add new parts and engine repair services to models every day. If you dont see something you need, use our Contact Us page and send us a message. We answer emails 24/7. You will get a reply within 24 hours.
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