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Added Value
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Honda
1993-2025 Honda XR650L Engine Rebuild Service
- SKU:
- XR650L Engine Rebuild
- Condition:
- Refurbished
- Availability:
- Ships back in 4 to 6 weeks
- Shipping:
- Free Shipping
1993-2025 Honda XR650L Engine Rebuild Service includes:
- Clean Engine, Inspect and Prepare for Disassembly.
- Complete Engine Disassembly.
- Ultrasonic Clean all Engine Parts.
- Complete Inspection and Measuring of all Internal and External Engine Parts per Service Manual Specifications.
- Media Blast or Vapor Blast Engine Cases, Engine Covers, Engine Cylinder, Cylinder Head and Paint OEM Color Match.
- Oven Cure Paint.
- Inspect all Bearings, Clutch, and Transmission parts for wear or damage.
- Inspect Crankshaft runout per service manual specifications.
- Inspect Engine Cylinder Bore for out of round and taper per service manual specifications.
- Inspect Cylinder head, valve seats and camshaft for wear or damage per service manual specifications.
- Bore and Hone Engine Cylinder to next oversize piston per service manual specifications (if necessary)
- Resurface Cylinder Head and Cylinder Sealing Surfaces for flatness per service manual specifications (if necessary)
- Cut Valve Seats, Grind and Lapp per service manual specifications. (if necessary)
- Rebuild Crankshaft (if necessary)
- Install New Bearings (as needed)
- Install New Clutch Components (as needed)
- Install New Piston, Piston Rings, Piston Wrist Pin and Piston Circlips
- Install New Electrical Components (if necessary)
- Install New Complete Engine Oil Seal Kit.
- Install New Complete Engine Gasket Kit.
- Assemble Engine. Replace any damaged hardware such as screws, nuts or bolts.
- Set Ignition Timing. Set Valve Clearance.
- Genuine OEM Parts will be used for all replacement parts based on availability.
- Price is for Labor Listed and Return Shipment.
- Customer will be contacted with parts estimate before completion and receive a 20% discount on all parts.
- For all 1993-2025 Honda XR650L models.
- For shipping information CLICK HERE
Shipping
Orders process the next business day. Estimated delivery time is 5 business days. Tracking Numbers will be sent via email upon shipment. You may also log into your account for updates to your order.
Return Policy
Contact Us for Return Information or click our Links Tab for Shipping and Return information. Returns Not Accepted on Any Installed Parts. https://rebuiltpowersports.com/shipping-and-returns/
Products are guaranteed to fit for the model and model years described. Part numbers have been superceded to the most updated part numbers per the manufacturer. All incoming parts from manufacturers and out going parts to customers are 100% inspected for manufacturer defects, damage or missing items before shipping to customers. https://rebuiltpowersports.com/shipping-and-returns
Here are some questions and answers to help you along the way.
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How long will it take to get my order?
Many factors contribute to shipping. Usually it takes about a week from time of order until the customer receives the order.
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Where is RebuiltPowerSports located?
Rural Northern Minnesota. About 100 miles south of the Canadian border.
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Do I have to pay Tax on my order?
Only customers from Minnesota pay Tax. When you enter your zip code at time of checkout, the Tax will disappear.
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Do you have parts for other kinds of vehicles?
We have parts and do engine work for Honda, Yamaha, Suzuki, Kawasaki, and Polaris. ATV's , Side by Side's , and Dirt Bikes.
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What kind of engine work do you do?
We do CNC cylinder boring-honing, cylinder sleeving, cylinder plating, crankshaft rebuilding, cylinder head rebuilding, complete engine rebuilding, and full engine restorations.
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What if some parts are no longer available or too old?
We have partners that still have many Vintage NOS Parts for a lot of models back to about 1966.
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Do you offer Free Shipping?
YES. We offer Free Shipping on all orders. We will also pay the return shipping for you on any repair service.
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What is the turn around time to bore my cylinder?
After we receive your cylinder, it will take about 2 weeks to get it back to you, unless more repair is needed. We can also supply you with a New Piston Kit.
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How come I dont see my parts listed I need?
With millions of parts available, it is very hard to list everything. We add new parts and engine repair services to models every day. If you dont see something you need, use our Contact Us page and send us a message. We answer emails 24/7. You will get a reply within 24 hours.
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